By L L Shreir (Eds.)
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Extra resources for Corrosion. Corrosion Control
The justifications for adopting a planned maintenance policy rather than spending extra capital to ensure that the component lasts the life of the plant are summarised in Fig. 9. DCF advantage over life of plant in using a cheaper, less-resistant material Predictable and reasonable rate of corrosion for material Factors other than corrosion dictate regular maintenance PLANNED MAINTENANCE PHILOSOPHY No feasible alternative to corrodable material Fig. 9 Installed spare preferred policy for reliability of plant Factors contributing to a policy of planned maintenance A pre-requisite to a corrodable material being used is that it is known to have a useful and reasonably predictable life.
Ferrous Metals Faulty geometrical design is a major factor in the corrosion of ferrous metals. A design may be sound from the structural and aesthetic points of view, but if it incorporates features that tend to promote corrosion, then unnecessary maintenance costs will have to be met throughout the life of the article, or early failure may occur. Some of the more important points that should be observed are noted below 2 . Where these cannot be implemented, extra protection should be provided.
Stainless Steels There are many grades of stainless steel, and some are virtually noncorrodible under ordinary atmospheric conditions. Their resistance results from the protective and normally self-repairing oxide film formed on the surface. However, under reducing conditions, or under conditions that pre vent the access of oxygen, this film is not repaired, with consequent corrosion. Since stainless steels are generally unprotected, the design points discussed earlier are particularly applicable to them, and features such as crevices should be avoided.
Corrosion. Corrosion Control by L L Shreir (Eds.)