By Harold Hoffman
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Extra info for Building Firearms
On the short barrel guns, the sights can be cast with the barrel, which saves much machining time. Any parts that will be used continually should be made from steel. This includes triggers, sears, barrel latches, hinges for the barrel, and extractors. Many parts can be cast and then the holes that are used continually bushed with a steel bushing. 49 BUILDING FIREARMS STEPS IN MAKING PARTS To be on the safe side in designing a firearm that will work right the first time you need to do the following.
We melt aluminum in crucibles, cast-iron pots, and in open flame furnaces. CASTING A PATTERN IN PLASTER This is a simple method to cast a few small parts in plaster. We will use a simple project like a grip on a revolver as a starting point, but a pistol frame is done the same way. The frame must measure 5 1/2"x 3 1/2 x 2 inch high. We mount it on a piece of glass that has first been rubbed with liquid soap or Vaseline. We then fill it slightly less than half-full with a thick paste of plaster of Paris.
Cut out the hammer and trigger from either aluminum or steel. Finish out these parts as close as you can leave a little extra metal for final fitting. Drill the hinge or pivot holes in their proper location. 4. Place these parts on the outside of the frame. The hammer and trigger pivot hole can be already drilled at their exact locations if you want. Otherwise, with the parts on the frame (start with the hammer) in the proper place, clamp the parts and drill a hole through the frame. Place a pin the correct size into the frame and place the hammer over it.
Building Firearms by Harold Hoffman